Have you ever noticed how producing companies invest heavily in surface treatment? Deep down, you might wonder why it is so; especially if you’re the anything-goes type. Companies, however, and the remaining lot that are much concerned about surface quality, it means a lot. Before walking through the four interesting facts about surface treatment industries presented in this article, take a look at some of the benefits of surface treatment in production. You will also get to know surface treatment types that are common in these times.
Some of the benefits or reasons for the application of high caliber surface treatment include:
It Helps With Oxidation/Corrosion Resistance
Materials free of surface treatment are at a greater chance of corrosion or oxidation when used in a chemical environment. Nowadays, many producing companies leverage surface treatment to guard against corrosion and oxidation. Don’t be surprised that, according to Ahlbrandt, so much attention is given to corona surface treatment procedures. (It is for a lasting effect and a better customer utility). One of the ways it is done is by using a hot-dipped zinc plating to coat a metal base. Another commonly used surface treatment against oxidation is the thermal spray coating process.
It Improves Component Performance
Another trendsetting offer you get from a surface treatment is an improved component performance. What does this mean? Surface treatment applications like the thermal spray coating give a material a diffusion resistance ability and thermal protection. But here’s the rub; you should consider the operating speed and the operating environment before selecting a surface treatment for your project. Depending on the material, a surface treatment may not enhance the performance of the components. You have to choose your surface treatment carefully to avoid a mismatch.
It Resists Wear And Friction
In applications involving mating parts movement, a surface treatment comes in handy to harden the mating surfaces to prevent surface damages and wear. A thermal spray coating treatment is a good option for mating surfaces. Nickel Chromium Boron is the solution to alloy complex surface treatments. For applications involving a continuous steady speed, surface treatment helps to guard against friction.
Surface Treatment for Adhesion
Most applications require fusing two or more components. And guess what? Material surfaces have different degrees of chemical reactivity. There’s more. Some materials have surfaces that would not agree with an adhesion. The trick is to activate the surface for adhesion.
Common Types of Surface Treatment
Electroplating involves the formation of metallic coating on metal surfaces. It is commonly used in manufacturing components like automobiles, home appliances, and information equipment.
It is another popular surface treatment employed in many fields. The chemical reaction creates thin films of oxide and sulfide to prevent corrosion and improve metal surface coloring. A typical example is the black oxide surface treatment for steel and iron.
Hot dipping, also known as Tempura plating is another surface treatment common in industries. Materials to be treated are dipped into dissolved zinc, aluminum, lead, and tin to produce metallic films. The zinc plating on zinc towers is a great example of a got dipping surface treatment.
Unlike Electroplating, this method does not use electricity. Electricity is replaced by a reduction agent embedded in the plating solution. Although Electroless plating is not as fast as Electroplating, it is still a great surface treatment plating for materials like metals, paper, and plastic. Get this; the substitution reaction differentiates Electroless plating from chemical plating.
Fortunately, ceramic and metal powders are available as spray coating for surface treatment. What you have to do is this. Jet the powder into plasma streams, arcs or flames before applying them to the surface. Consider using nitrates and oxide powders for large structural materials. What it will do is to act as a paint primer, and guard against wear.
What You Should Know About Surface Treatment Industries
- The surface treatment industries focus on 4 base materials. Metal, plastic, glass, and wood are the 4 base materials of surface treatment industries. All production uses any of the 4 materials mentioned.
- Surface treatment industries are located in 5 major regions across the globe. Expect to find surface treatment industries from South America, North America, Europe, Asia Pacific, and the Middle East.
- The market value of surface treatment industries is projected to reach $14.74 billion by 2022.
- Surface treatment industries are the benchmarks for eco-friendly protection products for construction and manufacturing companies.
To sum, surface treatment industries are on the lookout for advances in surface protection technologies year in year out. They’re concerned about maintaining steady production of top-notch products for surface treatment. You won’t want to miss out on the obvious benefits.