Statistical Process Control: The Benefits of SPC

Wondering what the benefits of statistical process control are? Not sure how SPC can help with manufacturing?

When looking for ways to improve the manufacturing process and to ensure a high level of quality in your products, it’s important to find methods that can help. Statistical process control (SPC) is one of the best methods out there for collecting data and improving the manufacturing process.

In this article, we’ll tell you about the major benefits of SPC for manufacturing.

What Is SPC?

So what is SPC? Statistical process control (SPC) is a manufacturing method that is driven by statistics and data. SPC aims to analyze and control quality in real-time in order to prevent errors and mistakes in manufacturing.

SPC is used in manufacturing and production to measure how well a product has performed in accordance with the specifications of its design. The SPC method and SPC software aim to help create a level of consistency in quality standards in manufacturing and offer a number of benefits to manufacturers who make use of it.

If you want to make production as efficient as possible, it’s important to utilize SPC in your manufacturing process and to look for ways to make better use of data and analytics. You may want to learn more about how Epicor can help with SPC and your manufacturing process now.

1. Improved Efficiency

One of the best benefits of SPC is that it helps to boost productivity and efficiency.

The manufacturing process has a lot of moving parts, and even simple flaws can slow work down significantly. By using SPC, you’ll be able to spot mistakes and flaws in production and the manufacturing process much more easily.

Once identified, these flaws can be dealt with in a way that doesn’t reduce productivity or slow work down too much.

2. Better Uniformity

Another great benefit of SPC is that it can help to create more standardization in the manufacturing process.

It’s ideal to produce products that are as uniform as possible, and SPC can help with this. By having a clear process and by making use of SPC software, you’ll have a better chance of creating a consistent manufacturing process.

With SPC, there will be fewer problems and complaints. It will be more likely that you’ll create consistency and will manufacture a product that meets the goals of the design.

3. Streamlined Inspections

SPC can also help with streamlining the inspection process.

While manual inspections have their benefits, an automated solution can be beneficial as well. SPC software can help to analyze data and inspect it in a quick and efficient manner.

When used effectively in manufacturing, SPC can help reduce the number of wasted products and can help avoid errors. This can be wonderful for your overall success and efficiency levels.

Make sure that you recognize the benefit of improved inspections when considering whether SPC is right for your manufacturing process or not.

4. Cost Reductions

Another benefit of using SPC is that it can reduce manufacturing costs significantly.

When handling the costs of materials, shipping, and the design process, money can disappear quickly. If the manufacturing process isn’t monitored closely, then costs may be higher than they need to be.

With the use of SPC, issues in the process and budget will be noticed more quickly and easily, and this will ensure that costs are saved in every area. Recalls, redesigns, and the reshipping of products will be avoided more often, and this will do a lot for helping you reduce costs.

5. Happier Customers

Another way that SPC can boost the success of manufacturing is by helping to increase customer satisfaction.

The manufacturing process exists for a reason, and that is to bring a great end product to a customer. When you utilize SPC in your manufacturing process, you’ll ensure that you’re making the best products possible and are avoiding mistakes and errors. This means that fewer products will have flaws or will be damaged.

Taking this extra care in the manufacturing process will result in better customer satisfaction and a better business overall.

6. Improved Analytics

One of the best things about using SPC software is that it can offer impressive data tracking and analytics features.

Checking the metrics that are tracked with SPC software can be incredibly helpful with every aspect of manufacturing, including material efficiency, output, and marketing.

The metrics can help to influence the way that products are designed and the way that production is done. SPC also helps to improve processes and increase efficiency in manufacturing.

With this data on hand, you’ll have more information about what works and what tweaks and changes can lead to more success.

7. More Visibility

Using SPC will also introduce more visibility into the manufacturing process.

Stakeholders, managers, engineers, and executives all need to have information on how the manufacturing process is proceeding and need to have data to make decisions about production. With SPC, data can be collected and control charts can be created, which help to visually show the manufacturing process. This can help with identifying issues and defects in real-time.

This increased visibility can be helpful for all parties involved and can lead to better decision-making during the production process.

Understanding the Advantages of SPC in Manufacturing

If you’re wondering if SPC can help you with manufacturing, you need to consider all of the information above carefully. By adopting the SPC method, you’ll be able to improve manufacturing processes and ensure better quality and consistency.

Need more manufacturing tips and advice? Start reading through our blog now to find more useful articles.